What is the difference between a forged clubhead and a clubhead that is cast?

More about the difference between a forged clubhead and a clubhead that is cast

• When forging a clubhead the solid piece of metal is hammered or pressed into shape using several tons of pressure. 
• A forged iron may need the above process repeated several times before being ready as opposed to a cast iron which is ready for assembly once it comes out of the mould.
• Further, a forged head requires grinding and buffing before it can be shafted.
• This explains the more labor intensive approach for forged irons and helps explain the difference in pricing.
• For most of us there is little difference in the utility of the end product but the greater flexibility possible with forged irons does mean they become more important in circumstances such as a markedly upright or flat lie angle.
 
• The video below gives us sneak peak at the forged iron manufacturing process at Mizuno.

More about Forged Irons

Characteristics

Feel and Feedback: Forged irons typically provide a softer, more responsive feel at impact compared to cast irons. This enhanced feedback can help better players discern the quality of their strikes.

Workability: The solid metal construction of forged heads often allows for easier shot shaping and trajectory control. This can be beneficial for players who like to manipulate ball flight.

Consistency: Forged irons tend to offer more consistent distance control and performance, especially on well-struck shots.

Potential Benefits for Your Game

Given your description as a skilled player with a fast swing speed and ability to shape shots, forged irons could offer:

More precise feedback on strike quality

Enhanced ability to work the ball and control trajectory

Potentially tighter dispersion on well-struck shots

Considerations

Distance: You may experience a slight decrease in distance compared to your cavity back irons, as forged clubs often have less perimeter weighting.

Forgiveness: Mishits will likely be more penalized with forged irons compared to cavity backs.

Adjustability: Forged heads are generally easier to bend for lie and loft adjustments.

More about Cast Iron Heads

Forgiveness and Performance

Larger clubheads: Cast irons typically feature wider soles, thicker top lines, and larger overall heads, providing more forgiveness on off-center hits.

Perimeter weighting: The casting process allows for more precise weight placement around the clubhead's perimeter, enhancing stability and forgiveness.

Cavity back designs: Many cast irons incorporate cavity back structures, which can improve performance for mid to high handicap players.

Technology Integration

Cast clubheads often feature:

Multi-material construction: Manufacturers can incorporate different materials or inserts to enhance feel and performance.

Vibration dampening: Some cast irons include polymer injections or special plates to improve feel and sound at impact.

Considerations

Feel: While historically considered less responsive, modern cast irons have significantly improved in terms of feel and feedback.

Consistency: Cast irons may offer slightly less consistent distance control compared to forged irons, but provide better results on mishits.

Adjustability: Cast clubheads are generally less amenable to post-purchase